Caltex HDAX® 9300 SAE 40: Delivering Uninterrupted Power and Extended Oil Drain Intervals for Umar Spinning Mills
At Caltex, we take pride in providing innovative lubricant solutions that empower industries to achieve operational excellence. One such success story comes from Umar Spinning Mills Ltd., a leading name in the textile industry, which has trusted Caltex lubricants to optimize the performance of their power plant operations.
The Challenge: Achieving Extended Oil Drain Intervals on High BMEP Engines
Umar Spinning Mills operates a high BMEP (Brake Mean Effective Pressure) Jenbacher Type 6 steel piston engine at their power plant. This engine, running on natural (sweet) gas, is designed for modern efficiency, resulting in very low oil consumption but significant stress on the lubricant. The goal was clear: extend the oil drain interval to 2000 hours while maintaining uninterrupted operation and ensuring the engine’s reliability.
The Solution: HDAX® 9300 SAE 40 with Caltex LubeWatch®
Caltex recommended HDAX® 9300 SAE 40, a premium engine oil specifically formulated for high-performance gas engines. This advanced lubricant is approved by INNIO Jenbacher for use in natural gas engines, ensuring compatibility and reliability.
To further support Umar Spinning Mills’ objectives, Caltex experts implemented the LubeWatch® oil analysis program. This proactive monitoring system involved analyzing oil samples every 250 hours during the first cycle and every 500 hours in subsequent cycles. The program provided real-time insights into the oil’s condition, enabling optimized maintenance schedules and ensuring the engine’s health.
The Results: 2000-Hour Oil Drain Interval Achieved with Zero BreakdownsThe implementation of HDAX® 9300 SAE 40 delivered outstanding results. Umar Spinning Mills successfully achieved their target of a 2000-hour oil drain interval—not just once, but twice, totaling 4000 hours of uninterrupted operation.
Key performance highlights include:
- Excellent viscosity control
- Superior Base Number (BN) retention
- Minimal wear metals
- Oxidation and nitration control
Most importantly, Umar Spinning Mills experienced zero oil-related breakdowns during this period, underscoring the reliability of HDAX® 9300 SAE 40 and the effectiveness of the LubeWatch® program.
Why HDAX® 9300 SAE 40 Stands Out HDAX® 9300 SAE 40 is formulated with premium base oils which contain extremely low sulphur, nitrogen and aromatics. HDAX® 9300 prevents sludge formation on cylinder liners, which could interfere with oil flow and lead to higher oil consumption. It provides extended drain capability, promotes engine cleanliness, protects against abrasive wear and ensures long component life, provides an optimized ash level and is catalyst compatible.
Why the Caltex LubeWatch Oil Analysis ProgramBy enrolling in the Caltex LubeWatch Oil Analysis Program, companies can gain access to:
- Precise Insight: Insightful oil analysis with precision diagnostics.
- Professional Advice: Actionable recommendations from professionals based on oil analysis.
- Punctual Reporting: Rapid and reliable lubricant testing for prompt decision-making.
A Testimonial of Trust and ExcellenceZaheer Ahmed, Manager Utility & Power at Umar Spinning Mills Ltd., shared his experience:
“We have been using Chevron Lubricants for many years at Umar Spinning Power Plant. Recently, we purchased the latest INNIO Jenbacher 624 (H-Type) engine running on natural sweet gas, and we decided to use Chevron HDAX 9300 on this engine. On successful completion of the targeted 2000-hour drain interval twice, we have seen excellent results as expected from Chevron products. All parameters remained well within limits, including viscosity, TAN, TBN, wear metals, oxidation, nitration, and differential pressure across the lube oil filter. Additionally, during these 4000 hours, we have not seen any kind of trouble on the engine, such as knocking, detonation, or any other problem related to the lubricant.”
He added,
“We have excellent experience and rely on Caltex products to achieve reliable power plant operation. We are very happy with the product performance and services provided by the Chevron team. Based on our experience, we strongly recommend Chevron Pakistan Lubricants as a highly reliable lubricant supplier.”
Powering Industries with ConfidenceThe success story of Umar Spinning Mills is a testament to the performance and reliability of Caltex lubricants. By choosing HDAX® 9300 SAE 40 and leveraging the LubeWatch® oil analysis program, they achieved their operational goals while minimizing downtime and maintenance costs.
At Caltex, we are committed to delivering solutions that keep industries running smoothly and efficiently. Whether it’s extending oil drain intervals, enhancing equipment life, or ensuring uninterrupted operations, Caltex lubricants are designed to meet the toughest challenges.
