VARTECH™ Industrial System Cleaner (ISC) helps enhance turbine efficiency by vanquishing varnish
Varnish is the nemesis of any gas turbine. A coating that adheres to internal surfaces, Varnish can take different forms, from a sticky coating to a hard lacquer, and ranges in color from gray to brown to amber. It has the capability to wear out equipment components, restricts performance and can ultimately cause failures. Understanding varnish and its formation is the starting point to vanquishing it.
It is formed when high operating temperatures deplete protective additives, causing the lubricant to oxidize and break down. The oil is further degraded by water, chemicals, particles, gasses and other contaminants also act to degrade the oil. Elements of this degradation, known as varnish precursors, attach themselves to internal surfaces. The tacky nature of these deposits only attracts more and more precursors, leading to the buildup of varnish layer by layer.
With the worsening of varnish, a vicious cycle is often set in motion. More degradation results along with less effective lubrication resulting in the creation of more varnish precursors & layers with the problem spiralling towards equipment failures.
Even the tiniest amount of varnish can cause poor system performance and equipment failures. Valves stick, bearings overheat, components wear out, oil inlets and filters clog, and the internal mechanics of your turbine malfunction, and in the long run, these issues only multiply leading to shortened oil life, poor efficiency of the turbines, and premature shutdowns.
This is when VARTECH™ Industrial System Cleaner (ISC) can make a world of difference. This solution utilizes proprietary technology to eradicate varnish that has infiltrated your turbine system by doing the most thorough and efficient cleaning job without creating operational constraints.
Its triple-action technology cuts through the hard varnish layers and removes them as micro-sized particles; captures and stabilizes these varnish particles in a protective barrier so they can be removed from your system without redepositing in other parts of the equipment; and is compatible with the in-service oil for optimum operational flexibility while maintaining performance during the cleaning cycle that prepares the system for change out to fresh oil.
Using VARTECH™ Industrial System Cleaner (ISC), turbines remain online and productive with varnish micro-particles that are gradually removed to avoid overwhelming. Its cleaning process is simple, streamlined, and economic, unlike conventional system cleaners that are more complex and require additional steps, external filtration, and multiple rinses and compatibility tests.